Explorer Express’ 5.0 Explorer
text by Carl Calvert / photos by Al Mamoon & Carl Calvert
Dave Vanek has definitely "explorered" the possibilities with
the Ford Explorer. As the owner of Explorer Express in Richmond, California,
Dave outfits Explorers with a wide variety of performance additions and
interior and exterior amenities. We also featured one of Dave's creations
in our February '97 issue, where a '94 4.0-liter Explorer had been transformed
into the "Explorer X", sporting a Vortech supercharger, upgraded
exhaust, a plethora of driving lights, sharp rolling stock and numerous
other modifications.
On the heels of his success with the 4.0 Explorer X, Dave is up to his
old tricks, this time outfitting an all wheel-drive, 5.0 V8 power plant
equipped '97 Explorer with a well thought-out mixture of aftermarket parts.
Specifically, he wanted to provide the Ford with additional power, refine
its handling abilities, increase its "utility" nature and add
some styling cues. Easy enough, right? Well, Dave knew he had his work
cut out so he gathered up his crew at Explorer Express and set to work.
The first order of business was to pump up the V8 powerplant. In stock
format, the Explorer puts out 205 horsepower and 288 lbs-ft of torque;
certainly adequate, but Dave was after a bit more. Explorer Express has
developed a supercharger kit for the 5.0-liter Explorer with excellent
results. The kit utilizes an Eaton M90 roots-type supercharger and this
Explorer X vehicle sports a custom supercharger kit developed around this
unit. Some of the kit's refinements include a cast inlet plenum, an incorporated
bypass valve and a maximum boost of six pounds. In developing the kit, Dave
had to relocate the EGR controls to the firewall and move the coil bracket,
but all in all, the installation looks very clean. In conjunction with
the supercharger, Explorer Express also replaced the stock fuel pump with
a 110 L/hr unit to provide more fuel under boost. Horsepower figures with
the supercharger kit now check in at 285 ponies, an increase of 80 horsepower
over stock. Since the stock engine has excellent heads and a large 65mm
throttle body, no additional modifications were deemed necessary.
With the supercharger system in place a three-inch exhaust system was
developed to provide a less restrictive flow of exhaust gases and provide
a few additional ponies to the mix. The cat-back system is made of aluminized
steel and culminates in a stainless-steel tip with resonator. A "quiet" option
utilizes a less aggressive turned down tip. To provide more positive and
firmer shifts an Explorer Express transmission shift kit was also installed.
This kit utilizes beefier transmission components which flow the transmission
fluid at a higher rate, resulting in crisper shifting ability.
Since the suspension on any SUV can stand improvement, Explorer Express
wasted no time in refining this Explorer's ride. The company's 1-3/4-inch
lowering springs team up with Edelbrock shocks to lower the Ford's center
of gravity and provide a more stable ride. To add additional insurance
to the suspension policy, a set of Explorer Express sway bars have also
been installed to greatly reduce body sway and roll during spirited turns
and tight maneuvers. The Ford meets the pavement via a refined set of wheels
and tires and now rolls on 17-inch Team Dynamics DTM wheels wrapped by
Pirelli Scorpion Zero tires of the 275/55R-17 variety. For more stopping
power the company offers its beefed-up brake package, which consists of
13-inch slotted rotors and PBR calipers.
Exterior modifications are an intriguing blend of style and purpose and
serve to give the Explorer a new look and increased utility. In the front,
an Explorer Express grille gives the Ford a more elegant look, while the
company's airdam and PIAA pro90 driving/fog lights allow air to flow and
extra light to cut through the darkness. Cord Automotive running boards
spruce up the sides of the Explorer and help out in ingress and, egress
chores. Out back, an Armawind rear deflector keeps the rear window clean
and bright and Catz XSL backup lights serve to light up rearward areas
during back-up maneuvers to avoid unnoticed obstacles.
In the cockpit, a set of Flofit seats have more bolster than the stock
seats and serve to keep the driver and passenger in place during spirited
maneuvers. A Covercraft console extender adds more room to the center console
for the storage of road paraphernalia and a set of Dakota Digital boost
and fuel pressure gauges are on call to keep tabs on the force-fed V8 components.
Dave Vanek has paid a few visits to our offices in Huntington Beach with
his 5.0 Explorer X and we have had the pleasure of driving the vehicle
and inspecting its many attributes. In the performance department, the
5.0 Explorer X is impressive and we felt every one of its 285 horses as
we maneuvered it around our "test track" near our offices. Steering
the Ford hard into a tight corner we experienced very little sway or lean
found on most stock SUVs and the Explorer's lower center of gravity definitely
helps during hard maneuvering. We liked the additional outside styling
cues, new rolling stock and the low-key interior upgrades. All in all,
we felt that Dave has a winner on his hands. And when you consider the
fact that this package of upgrades come in at under $12,000, the Explorer
X starts to look better and better. Many of Explorer Express' competitors
offer similar packages at several thousand dollars over Dave's price, making
the Ford affordable as well as desirable. If this vehicle is any indication,
in the world of aftermarket Explorers this may very well be the era of
the "X" generation.
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